Evaluation of production efficiency and waste management in the Pak Imam tofu and tempeh industry using cleaner production methods
DOI:
https://doi.org/10.35941/jtaf.8.1.2026.23223.85-94Keywords:
clean production, quick scan, tofu, tempeh, tempeh gembus.Abstract
The Imam's tofu and tempeh industry in Central Lampung Regency produces two main types of products: tofu and tempeh. Additionally, the industry processes tofu dregs into a third product, gembus tempeh. This study aimed to identify the production performance and waste management of Imam's tofu and tempeh industry using the quick scan method. The data used are in the form of primary data and secondary data. The data obtained are presented in the form of mass balances and graphs. The research results show that improvements need to be made in the aspects of technology, management, production processes, and waste management. Water consumption in the Pak Imam industry is still relatively high, that is, 2,251.68 liters per day. This has an impact on the high volume of waste produced, which is 2,119.98 liters per day. Potential waste that has not been optimally utilized is found in the crushing stage (tempeh production) and extraction stage (tofu production). It is necessary to carry out maintenance on waste storage ponds due to silting. In addition, there are problems with the cleanliness of the place and equipment, so that the resulting product is less hygienic.
Downloads
References
Bantacut, T., Zulaikha, S.K., 2019. Study on possibility of Cleaner production application in small-scale bakery industry in Pekalongan, Indonesia. Chem. Process Eng. Res. 59, 1-12. https://doi.org/10.7176/CPER.
Central Statistics Agency, 2021. Average Per Capita Weekly Consumption by Nut Group per Regency/City (Commodity Unit). BPS - Statistics Indonesia. Jakarta.
Central Statistics Agency, 2020. Development of Micro Industries. BPS Jakarta.
Darmajana, D.A., Afifah, N., Novrinaldi, N., Hanifah, U., Taufan, A., 2013. Efisiensi penggunaan air dan energi berbasis produksi bersih pada industri kecil tahu: Studi kasus IKM tahu “Sari Rasa” Subang. Jurnal Pangan 22(4), 373-384. https://doi.org/10.33964/jp.v22i4.140.
Ditia, S., 2024. The effect of industrial waste on air pollution and water pollution causes climate change. Journal of Waste and Sustainable Consumption 1(1), 1-8. https://doi.org/10.61511/jwsc.v1i1.2024.668
Indrasti, N.S., Fauzi, A.M., 2009. Cleaner Production. IPB Press, Bogor.
IPCC, 2023. Climate Change 2023. Synthesis Report: Summary for Policymakers. A Report of the Intergovernmental Panel on Climate Change. Core Writing Team, Lee, H., Romero, J. (eds.). IPCC, Geneva, Switzerland, pp. 1-34, https://doi.org/10.59327/IPCC/AR6-9789291691647.001.
Kurniawan, J., Razak, A., Syah, N., Diliarosta, S., Azhar, A., 2024. Global warming: factors, impacts, and mitigation efforts. INSOLOGY J. Science and Technology 3(6), 646–655. https://doi.org/10.55123/insologi.v3i6.4627.
Karimuna, SR, Winandari, AT, Asis, ZR, and Mustika, WO 2025. Edukasi pengelolaan limbah industri pabrik tahu dan tempe anisah melalui media poster Kecamatan Konda, Kabupaten Konawe Selatan tahun 2025. JUDIMAS: Jurnal Pengabdian Masyarakat 3(2), 255-265. https://doi.org/10.54832/judimas.v3i2.629.
Khedkar, R.D., Singh, K. 2015. New approaches for food industry waste utilization. Neetu, S., Ajay, K. (Eds). BIOLOGIX. Dept. of Biotechnology, Mewar institute of Management, Vasundara, India. p.51-65.
Khuriyati, N., Wagiman, Denok, K., 2015. Cleaner production strategy for improving environmental performance of small scale cracker industry. Agriculture and Agricultural Science Procedia 3, 102-107. https://doi.org/10.1016/j.aaspro.2015.01.021.
Lestari, E.A., Pujianto, T., Kastaman, R., 2022. Penyusunan standar prosedur operasi produksi berdasarkan CPPB-IRT dan WISE pada industri rumah tangga aneka snack 3E. J. Teknol. Ind. Pertan. 32(2), 174-187. https://doi.org/10.24961/j.tek.ind.pert.2022.32.2.174.
Morssy, A. .Cleaner Production opportunities and future prospects. First International Conference on Environment Research, Technology and Policy. UNIDO. p.18 https://www.unido.org/publications/ot/9654785/pdf [December 5, 2023]
Pambudi, Y.S., Sudaryantiningsih, C., Geraldita, G., 2021. Analisis karakteristik air limbah industri tahu dan alternatif proses pengolahannya berdasarkan prinsip-prinsip teknologi tepat guna. Syntax Literatye: Jurnal Ilmiah Indonesia 6(8), 4180-4191. https://doi.org/10.36418/syntax-literate.v6i8.3739
Rahmadyanti, E., Dwijanto, A.W., 2016. Implementing cleaner production as an environmental management efforts in small cassava chips. The third Bali International Semin. Sci. Technol (BISSTECH 2015). MATEC Web of Conferences 58, p.6. https://doi.org/10.1051/matteconf/201665804004.
Sari, D., Rahmawati, A., 2020. Analisa kandungan limbah cair tempe air rebusan dan air rendaman kedelai. Jurnal Ilmiah Kesehatan Media Husada 9(1), 36-41. https://doi.org/10.33475/jikmh.v9i1.210
Simbolon, R.H., Simbolon, R., Harahap, R., 2021. Analisa pengolahan air limbah pabrik kelapa sawit PT. Hutabayu Marsada, Kecamatan Hutabayu Raja Kabupaten Simalungun. Prosiding Seminar Nasional Teknik UISU, 217-221. https://bit.ly/semnastek2021
UNIDO-UNEP, 2008. Cleaner Production Program. Vienna.https://www.unido.org/sites/deault/files/. [December 5, 2023].
Wattansilp, C., Ongprakorp, R., Nopharatana, A., Khompatraporn, C., 2021. Techno-Cost-Benefit analysis of biogas production from industrial cassava starch wastewater in Thailand for optimal utilization with energy storage. Energies 14(2), 416. https://doi.org/10.3390/en14020416
Weyerheauser, 2022. Wood Ash. Weerheaurse Company, Washington. https://www.weyerhaeuser.com/application/files/5316/5975/8398/Wood_Ash_US.pdf [5 December 2025]
Yang, W., Liu, C., Xu, X., Kang, F., Chen., Y., Zhou, M., Wang, S., Li, B., 2016. Components analysis and flour preparation of tofu whey. Advanced Journal of Food Science and Technology 12(10), 574-578.
Downloads
Published
Issue
Section
License
As a journal Author, you have rights for a large range of uses of your article, including use by your employing institute or company. These Author rights can be exercised without the need to obtain specific permission.
Authors publishing in JTAF have wide rights to use their works for teaching and scholarly purposes without needing to seek permission, including: use for classroom teaching by Author or Author's institutionand presentation at a meeting or conference and distributing copies to attendees; use for internal training by author's company; distribution to colleagues for their reseearch use; use in a subsequent compilation of the author's works; inclusion in a thesis or dissertation; reuse of portions or extrcats from the article in other works (with full acknowledgement of final article); preparation of derivative works (other than commercial purposes) (with full acknowledgement of final article); voluntary posting on open web sites operated by author or author’s institution for scholarly purposes (follow CC by SA License).
Authors and readers can copy and redistribute the material in any medium or format, as well as remix, transform, and build upon the material for any purpose, even commercially, but they must give appropriate credit (cite to the article or content), provide a link to the license, and indicate if changes were made. If you remix, transform, or build upon the material, you must distribute your contributions under the same license as the original.